The Fully Automatic Glassline EWH Tank Leak Testing Setup is designed for high-volume water heater (geyser) manufacturing lines. The machine automatically performs leak testing of glassline-coated inner tanks using an air-under-water testing method, ensuring reliable quality inspection before final assembly.
Equipped with a PLC-based control system, automatic test cycle, audio-visual alarm system, and pass/fail indication, the machine minimizes operator dependency while improving testing accuracy and production throughput.
Key Features
- Fully Automatic Testing Cycle
- PLC Controlled Operation
- Automatic Tank Lifting & Lowering
- Pneumatic Clamping System
- Automatic Pressure Application
- Digital Pressure Monitoring
- Audio Alarm for Leak Detection
- Tower Lamp Pass/Fail Indication
- Emergency Stop System
- Adjustable Test Parameters
- Heavy Duty Industrial Construction
- Low Maintenance Design
Automatic Working Cycle
- Operator loads the tank into the fixture.
- Start button initiates the automatic cycle.
- Machine automatically clamps the tank.
- Required air pressure is applied.
- Tank is lowered into the water chamber.
- Test duration is monitored automatically.
- Leak condition is detected.
- Audio alarm and visual indication activate for failed tanks.
- PASS/FAIL result is displayed.
- Tank is automatically raised for unloading.
Alarm & Safety Features
- High Pressure Alarm
- Low Pressure Alarm
- Leak Detection Alarm
- Cycle Completion Buzzer
- Emergency Stop Button
- Pneumatic Failure Protection
- Electrical Overload Protection
- Safety Interlock System
Benefits
- 100% Leak Testing Reliability
- Reduced Operator Error
- Increased Production Capacity
- Faster Testing Cycles
- Consistent Test Results
- Improved Product Quality
- Reduced Warranty Claims
- Easy Integration into Production Lines
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